Friday, March 21, 2014

Servo coolant nozzles

     The progress has been slow on my updated coolant nozzles.  I took my original DXF drawings that were made in Delta cad and imported them into Sketchup8. Working in 3D is a lot better than the 2D cad.

     I call this the howitzer nozzle because main nozzle will be  .5" inches in diameter. There will also be three places to attach other types of  air nozzles. Plus the main nozzle will use a push to connect fitting to make swapping out different size and shape nozzles easier. This will replace one of my current RC servo powered system.  To see them working check out my youtube channel. https://www.youtube.com/channel/UCcIK-PynOymd_15wWIhGyHg




These are the parts made from the original 2D DXF drawings. The only part left to make is main nozzle assembly. (the light green part)




   r.








Wednesday, March 12, 2014

Power drawbar

New power draw bar

       Spent the weekend using sketchup8 designing a new power draw bar for the ORK mill. My goal is to make my current electric impact draw bar a push button operated  system, with out using any pneumatics. Instead of an air cylinder to engage the impact wrench I plan to make a linear actuator. I was thinking of using a Fergelli L16 or L12 linear actuator. But at 80.00 a piece, plus the control board and the possibility of breaking the plastic ends put them out of my price range.

        The diy linear actuator will be powered by a small gear motor and controlled by an h bridge/RC servo board circuit from the website,  lets make robots .  A  50amp smart car h bridge will  control the direction and speed of the impact wrench. In the picture below the thin plate is a pcb that will contain a diy arduino , relays and the tactile switches. I'm not sure about the LCD display yet, I might eliminate it, to simplify the design. The switch panel is made in inkscape then printed, laminated and placed over the tactile switches to make it coolant proof .



        The light blue pins will engage a locking ring on the spindle, may not need this part, will try it without it.
Trying to make it a simple add on, with out having to much wiring integrated in to the main system. The arduino sketch will have a jiggle feature to help align the nut and spindle lock, with a time out function. Will also add a circuit to put the machine in E stop when the draw bar is engaged or if there is a malfunction.  Don't want an Oooop!!! moment.

     Added some electronics from the sketchup warehouse to the pcb. Used the x-ray function to check to
make sure every thing fits.